Engine starting and lighting system.



L. A. PHILLIPS. .ENGINE mums AND gamma SYSTEM.

' APPLICAIIOII FI LEQ MIGJ. N H- 1,281,827. 6 I Patented Oct. 15, 1918.

UNITE-D sTATEs OFFICE.

LEO A. rmnmrs, oEmLwAoxEE, wrecnmm, ASSIGNOR T0 ALLIS-CHALMERS mmmcronme COMPANY. or mLwAUxEE, wzsconsm, A conronnxox OF DELAWARE.

To all whom it inay concern Be it. known that I, LE0 A. Pmnmrs, a citizcn'of the United States, residing at. Milwaukee, in the county of Milwaukee and State of Wisconsin, have invented a certain new and useful Improvement in Engine Starting and Lighting Systems, of which the following is a specification.

This invention relates in general to power distributing systems, and has particular re-. lation to such systems as embody an engine, a storage battery and a dymtmo-elcctric machine, capable of opcration,"as a motor, to start-the engine, and, as a generator, to furnish energy for charging the battery and for other translating devices."

In such a svstem, especially when used on an automobile, it is desirable .that the dynamo cl'cctric machine be of sutlicicnt size to start the engine under all normal conditions, and also under most abnormal conditions, in a comparatively short space of time; and, further, that the machine be.of such size that be only slightly in excess of the battery voltage and of such a value that the lam is and other accessory apparatus can be safe y operated across either the machine terminals or the battery terminals, when the latter are connected forfnll voltage. A single machine, of sutlicicnt. size for all starting purposes, is ordinarily more than ca iable, when operating at a normal rate, to ally charge tbe battcry at an ellicientrate and to supply accessory translating devices, such aslamps, ctc.. with the result that there is danger that the battery will be charged at an excessive rate and that the am-cssory a )paratus will be operated at an excessive deterioration and, llflrt'llllly, burnmg'out of the battery and other apparatus. Hence, it is uite desirable that uch regulating means llt"i])'l.tl\'ltlt(l as will electric machine, supplied by' a 'storagebatv I Specification of Letter: Pl'tentI Application tileti August 8, 1914. Serial No. 855,3 46.

'tcr is nsed for the normal voltage developed.

vo tage, causing I insure the charging of" lltt'. lntll'l'l'\' only at ancllictent charging rater r rind thc t isconm-rtion of the battery from.

this invention to pre awitchm, when the 'same ENGINE smmme'anb'micn'rrno SYSTEM.

Patented Oct. 15, 1918.

when driven by the engine, is used for charging the batter;' and wherein controlling devices are provided for insuring the charging of the battery at a predetermined rate and starting an engine, and,

at any spee of operation of the machine a \'e a certain predetermined value, along with the cutting out of the battery when the speed of-the'machine is below the predetermined value, and for further insuring the operation of said machine as a motor to start the en ine without subjecting the battery controlling means to damage arising from the comptn'attvely heavy currents required in the engine starting operation.

It is a fttrther objectof this inventionto provide a, system of this character wherein the batter is of such size that. thefnll battery volta 0 can be used eilicicntly for the lamps um othenaccessory apparatus and also for eti'cctively operating the .clectric machine as a motor.

'Ihcse and other objects are attained by this in'vention, the \tlliOllS novel features of which will appear from the description and dynamo- 7 5 drawings, disclosin one embodimentof such so invention, and will be particularly pointed out in the claims.

In the accompanying drawings:

Figure 1 is a diagramnmtic view of a system embodying this invention.

Fig. 2 is'a diagrammatic view of a moditication of the system shown in Fig. 1.

Fig. 3 is a diagrammatic view of a. modification of a portionof the system shown in Fl 'itaemlxpdimcnt -of this invention shown in l*ig.- l, of the tu-companying drawings and cmnprising several features \YllltlLill'l eongdhcive to refined operation. will be first dc.

scribed. In this figure; an internal combustion engine 7 is connected by a chain, belt.

rothcr suitable means, to a d vntuno-elcetrio muchinefi. having armature terminals it. 10. A series winding 11 having terminals -12 and 13. the terminal 12 being connected to armature terminal 9. and a shunt windin H having terminals 15 and It). the terminal it being ctmnected toarmature terminal it, may constitute thc field excitation elementitofthc nntchinc. A battery 17, having terminals lthtlil, is connected to the armatu're terminals of the machine N-tln-ough the is in such position as to connect switch terminals 22 and 23, switch terminal 22 being connected to battery terminal 18, and switch terminal 23 being. connected-to armature terminal 19, through series field 11. The terminal 19 of the battery is connected directly to armature terminal 10. It will be obvious that, with the switch 21 in the positil a described and with the other terminal 16 of the field winding 14 in electrical connection with the armature terminal 10, it will be possible to operate the machine 8 .as a compound wound motor, suppiiedby the battery.

To insure 'efiicicnt operation of the system, a regulator is connected in circuit, and is effective, only when the machine 8 is operating as a generaton to close the circuit bet een the battery and the aerator, tocause the generator to charge to battery at an approximately constant-rate and to disconnect the battery when the voltage developed by the generator is insuiiicient for char ing purposes. The terminals of the regu ator are indicated at 31, 32, 33, 34. The type of regulator shown comprises an clcctromagnct- 36, having a comparatively coarse wire coil 37 and a fine wire coil 39. Armatures 41 and 42 are connected, through. spring hinges 43 and 44, respectively, to a metal frame member 45, the a ring hinges being normallycfi'ective to ho d the armsturcs withdrawn from the respective pole faces of the magnet. One terminal of the coil 37 is connected to the terminal 31, and thence to the battery terminal 18. and the other terminal of this coil is connected toa fixed contact 46. One terminal of the coil 38 is connected to the terminal 32, and thence to the line between batterv.terminal 10 and armature terminal 10, ing connected therewith at the point 47; and the other terminal of this coil is connected to the terminal 83, preferably through a connection with the ,frame 45. at 48. and the connector 49. the terminal 33 being connectcd with the switch terminal 24.

Secured to. or integral with, the armature 41 is a switch arm carrving a contact 51 adapted to engage .with.the contact 46: and secured to am insulated from the armature 42 is a switch arm carrying a contact 52. Contact 51 is electrically connected to thetrmne 45 through its supporting arm and armature 41. and the spring hmge 43. (ontact 52 is connected. as through a flexible connection 63. secured to its sup rting arm. to thetcrminal 32. While the real]:- ouco of the spring hinges, alums, may be depended on to return the armaturcs and attached contact to normal position, it will be obvious that these sprin hinges may be supplemented or replaced )y other sprin wh ch may provide for variation at t e force necessary to attract the armatures. M Contact 62 is adapted to cooperate with Ill menses this voltage being somewi a fixed contact 54, which forms a terminal of a resistance element 55, the other terminaltof said resistance element being connected to 'the' flexible connection 53 and the terminal 32. Fixed contact 54 is also connected to terminal 34, to which terminal 16 of the field winding 14 is also connected. It .will be ap arent that the connection through the exible connection 53 and switch contacts 52 and 54, when the same are in engagement, forms a short-circuit about the resistance element 55.

The fine wire, or voltage, coil 38 is of such dimensions that the'same will cause the at-- traction of the armature 41 when the voltage across the terminals 12, 13 is suiiicient to cause efiicientchargin of'the battery. at 'in'excess ot' the 'batterywoltage. The course wire, or current, coil 37 is wound so as to assist the voltage coil 38 when'tho machine 8 is operating na s generator and charging the bat- I ,tery, and is of such dimensions that, when the-current in the line, and consequently in this coil reaches -a certain value the combined eti'cct of the voltage and current coils is sufficient to cause the attraction of the armature 42, thus operatin the contact 52 to open the short-circuit a out the resistance 55, thusincludin this element in the circuit of the shunt tie d 14.

The switch 21 is normally held in push tion, b a spring 61, to bridge the terminals 23 an 24, and is adapted to be operated, against the pressure of s ring 61, us b a pin or bolt 62, to break t to circuit between terminals 23 and 24 and tomake a circuit between terminals 23 and 22.

It will be apparent that the direction of current flow through the series field winding. 11, when the machine is opcratin as a gen- .erator, will be opposite to what it is when the machine is operating as a motor. The field windings areso connected that they assist during the o eration of the machine as a motor, constituting a compound winding therefor, and are in oppositiom'uhen the machineis operating as a generator, constituting a ditl'erential winding therefor. The etl'ect of the series winding. in the latter case, is to cut down the normal voltage and output of the machine to such a value that the battery may he charted .or the accessory apparatus operated at a safe rate when the machine is running at an average or normal speed.

The connections are as shown, when the engine-is dead. Tostart the engine, the switch 21 is operated, by do ressing the actuating member 62, to cause t e same to bridge the terminals 22 and 23. A circuit is then established from the ositive eterminal 18 of the battery, through t is switch 21 and series field 11. to the armature terminal 9, throu h a the armature, to terminal 10, and thence to sci await-313431 wound motor and turns the engine over, the

same operating under its own power after a few revolutions of the motor.

' As soon as it is apparent that the engine is operating under its own power, the actuating member 62 may. be relieved of pressure, the switch 21 then returningto normal msition in which it bridges switch termina s 23 and 24. The direct circuit between the battery and the machine 8 having been broken -at the switch 21, it will be apparent that the.

circuit between the machine and the battery will remain broken until the speed of the machine, now acting as a differential wound generator, is such astodcvclop a voltage of a predetermined value across the armature terminals, the magnet armature 41 being then attracted, bringing the terminals 51, 46, into engagement, thus completing a circuit between the generator and the battery. This latter circuit is from terminal 9. through,

series field 11 and switch 21. to terminalttii, connector 49, frame 45 at point 48, hinge 43, contacts 51 and 46. coil 37. terminal 31 to battery, and back to the other terminal 10 of the machine. The voltagecoil is now' connected between the point 48 on the frame 45 and the line between the machineterminal l0 and the battery terminal 19, at the point. 4.7, the connection being made through the terminal The shuntfield 14 is connected from terminal 1'5 directly to armature terminal 9, and from terminal 16, through terminal 34, contacts 52 and 54, flexible connection 53, terminal 32. and point 47, to the armature terminal l0.-

With the parts in this condition..thc machine 8, acting as a generator, will supply energy to the accessory apparatus 65, and the. surplus energy of the'gcnerator will be him-d for charging the battery. Whcnlhc current in the circuit is of a-predetcrmimal value. which value should approximate the most cflicieut charging rute,the armature-t2 is attracted, disengaging contact. 52 from contact 54. and'thus removing the short-cir cuit from the resistance elementfil'. and in clud ng this resistance in the circuit of the shunt licld winding. This added rcslstanme in the shunt field 14 is sullieicnt to reduce the voltage and also theeurrent of the machina 8, as the resistance of the battery-circuit remains practieally'constant during the .periods of normal charging. As soon as the generator-current drops below the predeternnned critical \'uluc, the. armature 42 dropsaway from the core of the magnet and contacts 52 and 54 again short-circui the field resistance 55, allowing the current to again increase.

In the ordinar Y operation of the system, the contact 52 is kept in more. or less' continuous vibration depending on the speed at whieh't-he machine 8 is being driven. The.

time during which the contacts 5". and 54 are. in engagement. varies inversely as the speed at which the machine is operating, with the result that. the effective field cstablishcdis of such value as to maintain the voltage of the nuu'hine. and. as the resistance of the main circuit is substantially constant, the current in the circuit, at suhstantiallv constant. values. By proper design of the regulator magnet and adjustment of the armature 42, the current value can be made to correspond with the most. etiicieut batter charging rate.

When the speed of the generator drops to .such a. value that. even with the resistance 55 shm't-circuitcd. the voltage at. the machine terminals is insutlicicnt for hatter. charging purposes. the decreased cnergization of the regulator magnet permits the opening of the circuit at 46. 51. and the dis connection of the battery from the generator. this action being quickly 'cll'ectcd. when the generator voltage drops below the battery voltage. bythc dei ncrgizing otl'cct oia rcvcrsc current set up in the coil 37.3. such time. the accessory translating devices are operated from the battery usa source of supply. When the speed of the generator again rises to the proper \aluc. switch con. tact 5! is again opcratcd to close lhc t'ircuil between the gcncratoraml battery.

III the lnodilicd system shown in Fig. 2. the connections of tho lnugucl coils ti? and 38 are similar to those shown in Fig. l. The arm bearing Ila-switch contact 5;: is. however, integral with. or electrically connected to, thc armature l2. instead of being insie lated then-from. as shown in Fig. l. 'l'he end of the resistance element 5.3 remote from the switch contact 54 is connected to the conncction point H on the magnet fra'nu- -15. instead of being connected -to the terminal 32, asshown in Fig. l. 'lhc connection between the terminal 33 and them-mature terminal 9 is direct and m-rmam-nt. instead of being through the switch .tl. when the same is in I its normal or upper paeition. as shown in l' igt l. the switch 21. in the system of Fig. 2. beingnormally inom-rativc. in its upper position. to complete any circuit. The shunt titre terminal 9 through the switch contacts 54 and'litt. armature -12, hinge 44 frame 45. connect on point: 48, connector 49', terminal .4 wages? 33 and series field 11, instead of being tlirectly connected to armature terminal 9 as shown in Fife. 1. The shunt field terminal 16 isdu'ect y connected to the armature terminal 10, instead of being connected thereto through Switch contacts 54 and 52, connector 53, terminal 32 and connection point 47, as shown in Fig. 1. T

With the parts as'shown in Fig. 2, itmay he considered that the engine is at rest. To start. the engine, the switch '21 is o )erated to cause the same. to bridge the terminals .22 and 23. A circuit is then established from the positive terminal 18 of the battery, through the switch 21 and series field 11, to armature terminal 9, through the armature, to terminal 10, and thence to negative terminal 19 of the battery. The shunt field 14 has terminal 16 connected directly to armature terminal and the other terminal is connected, through terminal 34. switch contacts 54 and 52, armature 4'2 hinge 44, frame 45, connection point-t8, connector 4!), terminal 33 and series field'll, to armature terminal 9. It will be apparent that the circuit of the coil 37 is interrupted at the contacts 46 and 51, and that the circuit of the coil 38 is completed between 'the termiml 32 and the connection point 48. which points are connected to opposite sides of the circuit. The machine 8 now starts as a compound wound motor and turns the engine over, the samev operatin As soon as it is apparent that'the engine is operatin under its own power, the actuating mem air-.62 may be relieved of pressure, the switch 21 then returning to normal position, breaking the direct circuit between till the battery and the machine 8. It will be apparent that this circuit will remain broken until the speed of the machine 8, now acting.

as a generator, is such as to develop a voltage of a predetermined value across the'ar-I mature terminals, the magnet armature 41 being then attracted, bringing the terminals .31 46, into'engagement, thus completing a circuit between the generator and the bat-- tcry. This latter circuit is from terminal 9,

through series field 11, switch 21, terminal 33, connector 49, frame 45 at point 48, hinge 43, contacts 51 and 46, coil 37, terminal 31 to the battery,'and back to the other terminal 10 of the machine. The connections for the.

voltage coil 38 and the shunt field winding )4 are the same as existed during the engine starting operation. i

With the parts in this latter condition, the. machine 8 .acting as a generator, sup llcs energy to t 10 accessory apparatus (than; the

surplus energy of the generator is used for charging the battery. The parts will now operate tomamtain a constant charging rate for the battery, and to cut the same -out, when the voltage-at the generator terminals under .its own 3 power after a few revolutions ofthe motor. 4

is below a predetermined value, in like male ner a". described in connection with the. operation of the system shown in Fig. 1.

While the system described in Fig. .2 is somewhat. simpler than that of Fig. 1, nevertheless. it lacks several of the operating safeguards present in the system of Fig. 1. For

Instance. in the system of Fig. 1, there are through the series coil of'the regulator and through the contacts, as nngh cause. burning pot or otheridamage to the apparatus, were It not forthe mlditioual break in this circuit at the switch .21. Again, with the connections of Fig. 1, no part. of the regulating ap- .paratus, except the contacts 54 and 52, carries current, when the machine 8 is operating as a motor; while. on the other hand, the

voltage coil 38 of the system shown in Fig. 2 is active during the operation of the machine 8 as a motor. Although, in the normal and intended operation of t 10 parts of either system, it is not intended that the voltage across the terminals of the coil 38, due to the battery, will lxi sutiicient to cause the operation of the armature 41, nevertheless, it may be lmiblethat,faftcr the parts of the system of Fig. 2 are slightlv out of adjushnent. due to wear, there may be such 0 eration of the armature. as will subject he contacts and other parts of the regulator to excessive current durin the engine starting operation. In 'the race ification shown in Fig. 3. in which the connections me the same as in Fig. 1, exce t--that theseries'coil 37 is dispensed with',t ie actionof the regulator is wholly responsive to the voltage coil 38, the contact 46 )eing connected directly to the terminal 81. This modified system causes the charging .or the battery at a constant voltage rather than at a constant current, as do the s \'stems of. Figs. 1- and 2. Asia the system of Fig.1, the voltage coil 38 is subjected to .,the battery voltage during the engine starting 9 ration; and as this coil is of such dimensions that it will cause the operationof the armature 41 only at a higher voltage, the

' main circuit .throu h' the regulator remains open. \"ben the yaino-clectr c machine is acting sofa generator, the voltage coil 38 causes tho'closing of the main circuit at the contacts '40 51, .when the generator voltage is sutiiciently high for battery charging pur- Aretha speed of the machine increases,htho'.armature42 is operated to vibrats t econtaet 52 more or less rapidly,

' meme? 5 depending on the speed, to thus 'hold the generator voltage at a practically constant value. As in the previousl described systems, the armature 41 is wit drawn to open the circuit at 46, 51 when the speed of the machine 8 drops to a predetermined value.

In order to prevent the passage of a heavy char ing current when the batterv is practical y wholly discharged, at which time the ordinary charging current can be furnished at considerably less than the normal charging voltage, due to the decreased resistance of the dischar 7 ed battery, one or moreturns of series wim mg may be provided on the magnet 36, which will act to cause the operation of the vibrator 52 at a lower generator voltage than during the normal operation of the system, causing the insertion of resistance in the field of the generator to lower its voltage,thus-lowering the charging-current in the same proportion. -A am, these few turns of series windin wil act, on a reversal of current therein w en the speed of the generator is sutliciently low, to quickly deiincrgize the magnet 36 to the extent that the circuit will be interrupted at the contacts 16, 51.

It will be apparenttthat the shunt field of the dvnamo-elcctric machine may be connecte either in short shunt, as shown in the system of Fig. 1. ,or in lo'n shunt, as shown in the system of Fig. 2. Vhile' the circuit of the voltage coil 38 includes 'tho'serics field in the systems shown in both Figs. 1 and 2, which regulate for constant current, nevertheless, the connections mi ht be modified so that the terminals of this coil would be connected directly across the armature terminals of this machine. This latter ar-:

rangement would probably be 'more advantageous in the system of Fig. 3, wherein the current anddrop in the series field are not neccssarilv constant.

While the advantages of this invention are more a parent. when a single machine, capable o acting both as a motor and a generator, and having both series and shunt fields, is used, 'nevcrtheless, in some casts, when the required operating characteristics ermit it, a machine havin a sin lc shunt. Wlllding might be used wit out epart-ing from invention. t It will be apparent that, in accordance with this invention, an extremely simple and eilicient engine stnrtin andpower supplying system is provide ,in which automaticall y-aeting, unitary means are provided for causing the closure of the circuit between the dynamo-electric machine and the battery,.whcn the voltage of the machine, acting as a generator, reaches a certain value, for insuring the cfiicient charging of the battery, and for cutting outthe batter when the voltage at the generator termma s the general spirit-of certain features of this sired to be limited to the exact details of construction shown and described, for obvious modification will occur to a person skilled in'the art. It is claimed and desired to secure by Letters Patent:

1. In combination, an engine, a dynamoelectric machine having field windings in a lural|t v of elements and capable of operaion as a motor or a generator connected to said engine, a storage battery, a unitary electmmagnetically-actuated device effective, when said engine is operating as a generator, to connect said machine to said battery when the volta of said machine reaches a predeterminc point, to maintain constant current in the circuit of said generator and to. cut out said battery when the voltage of the machine is insufiicient for charging purposes said ficld winding elements acting cumulatively during operation of said machine as a motor and dillerentially during operation ofsaid machine as a generator, and switch means efl'ective in one position to-connect said battery and said machine independently of said clectroniagnetionllyactuated device to cause said machine. to operate as a motor for'starting the engine.

2. In combination, an engine, a dynamoolectric machine ha ing a series and a shunt field winding and capable of operation as a generator or.a motor connected to said ongine, a storage battery. unitary cleetrranagnotically-actuated means responsive to the output of said machine, when operating as a generator, for regulating the output. of said machine, and switch means eilectivo in one position to cause tho connection of said nlaehino to said battery to causesaid machine to operate as a motor for starting the engine. said series-and shunt field windings machine is operating as a motor and as a generator, a storage battery, automatic means comprising an element of magnetic material and energizing windings therefor of comparatively coarse and fine wire adapted to be connected inseries and shunt, respectively, to the armature of said machine, said means being eii'ective, when said engine is operating as a generator, to connect said battery to said machine when thes eed of the machine reaches a predeterminet value, to vary the resistance of said shunt field winding and thus cause a factor of the output of said aerator to remain at a predetermined va ue while said machine is operating at speeds hi her than said iredetermined value, am to cut out sai battery when the speed of said machine drops below said predetermined speed value, and switch means (.fltPCtlVP in one position to connect said maehineto said battery for operation of'saidmachine as a motor for en 'ine startmg purposes with the series and s mat enerizing windings of said automatic means in inactive condition.

In testimonv whereof the si mature of the inventor is ufiixed hereto in he presence of 5 

